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Building A Turbocharged Inline-Six Ford Mustang - Inline Is Real Fine

Part 3 In A Three-Part Series: Mclearran Racing And Classic Inlines Wrap Up Our Turbocharged-Six Buildup
December, 2007
By Jim Smart
Photography by Jim Smart
Turbocharged Six Cylinder Ford Mustang Classic Inlines
Turbocharged Six Cylinder Ford Mustang Intercooler
Will McLearran begins fabrication... 
   
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Turbocharged Six Cylinder Ford Mustang Intercooler
Will McLearran begins fabrication work to accommodate the Yonaka intercooler. Believe it or not, little cutting had to be done to make room for such a large intercooler. Thank goodness Mike Winterboer didn't want A/C in this car.
Turbocharged Six Cylinder Ford Mustang Inlet Tube
Projects like this aren't... 
   
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Turbocharged Six Cylinder Ford Mustang Inlet Tube
Projects like this aren't for the weak of heart. Because the McLearrans and Brian Tuuri have a lot of fabrication experience, plumbing Winterboer's SportsRoof for turbocharging was straightforward. The key to success is accurate measuring and close attention to detail. Here, Will McLearran and Tuuri measure for the 3-inch intake duct from the intercooler to engine inlet.
Turbocharged Six Cylinder Ford Mustang Tubing
Tubing segments are tack-welded... 
   
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Turbocharged Six Cylinder Ford Mustang Tubing
Tubing segments are tack-welded together for a fit check; then a solid bead is used once proper fit is established.
Turbocharged Six Cylinder Ford Mustang Tubing
Once proper fit and routing... 
   
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Turbocharged Six Cylinder Ford Mustang Tubing
Once proper fit and routing are confirmed, the rest of the welding is completed. Check out the craftsmanship.
Turbocharged Six Cylinder Ford Mustang Clearance
McLearran stresses plenty... 
   
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Turbocharged Six Cylinder Ford Mustang Clearance
McLearran stresses plenty of clearance between the pipe and body to prevent noise transfer. Tubing should not touch the body anywhere.
  • Maaco Screaming Yellow with Gray appointments
  • 273ci McLearran Racing-built high-performance six
  • Classic Inlines aluminum head with high-swirl chambers
  • Classic Inlines finned aluminum valve cover
  • ARP fasteners throughout
  • K&N air filter
  • F.A.S.T digital-port fuel injection
  • Classic Inlines port-injection intake manifold with six throttle bodies
  • MSD 36-lb/hr fuel injectors
  • Classic Inlines billet fuel rail
  • Performance Distributors D.U.I. ignition system
  • Turbonetics T04E turbocharger
  • Yonaka Motorsports intercooler
  • McLearran Racing-fabricated custom tubing and intake
  • Griffin radiator from Mustangs Plus
  • Classic Inlines dual-exhaust long-tube headers
  • Flex-a-lite electric fan (engine-driven fan didn't fit)
  • The Mustang Shop Power rack-and-pinion steering
  • Opentracker upper and lower control arms
  • Grab-A-Trak suspension Springs and components from Mustangs Plus
  • Stam-Bar adjustable sway bar
  • Edelbrock shocks from Mustangs Plus
  • Baer brakes in all four-corners
  • American Racing Torq-Thrust D wheels
  • Yokohama radial tires in all four corners
  • Centerforce Dual-Friction clutch
  • JMC Motorsports hydraulic-clutch conversion kit
  • Tremec World Class T5 five-speed transmission
  • Randy's Ring & Pinion 8-inch differential with 3.55 Traction-Lok
  • Inland Empire aluminum driveshaft from Mustangs Plus

  • Turbocharged Six Cylinder Ford Mustang Bypass Valve
    Fabrication work includes... 
       
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    Turbocharged Six Cylinder Ford Mustang Bypass Valve
    Fabrication work includes installation of the bypass valve.
    Turbocharged Six Cylinder Ford Mustang Bypass Valve
    McLearran carefully bores... 
       
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    Turbocharged Six Cylinder Ford Mustang Bypass Valve
    McLearran carefully bores a hole sized to the bypass valve; then he welds the threaded plug in place.
    Turbocharged Six Cylinder Ford Mustang Turbo
    Kelly McLearran installs the... 
       
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    Turbocharged Six Cylinder Ford Mustang Turbo
    Kelly McLearran installs the Turbonetics T04E turbocharger. We like the craftsmanship shown here with ceramic-coated, custom-fabricated headers in black. Self-locking hardware won't come loose when the go-pedal is on the mat.

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