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Custom Ford Driveshafts For Increased Power - Shaft

Ford Driveshaft Factory Shaft
The factory shaft is a 2.749-inch outside diameter tube. This calls for a 3.000-inch tube from Inland Empire Driveline. Be it aluminum or steel, we want 3.000 inches. The aluminum tube has a .125-inch-thick wall. Steel is .083-inch thick. Because aluminum isn't as strong as steel, it calls for a thicker wall to give us strength. In some instances, we need a 3.5-inch or 4.0-inch outside diameter aluminum tube when serious power gains are expected.
Ford Driveshaft Shaft End
Each end of the shaft is fitted with its universal joints.
Ford Driveshaft Universal Joint
The front of the shaft gets the slip-yoke. Universal joints are pressed into the ends, and the C-clips are installed and checked for securtiy.
Ford Driveshaft End
Inland Empire Driveline measures each end to the center of the universal joint cap. Then the tube is measured to proper length before it is cut with a bandsaw.
Ford Driveshaft Length
We take the total length of the original shaft and figure in the end dimensions to arrive at total length, center-to-center.
Ford Driveshaft Tube
That means our aluminum shaft must be the exact same length from center-to-center before it is welded together.

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