Knowing the factory cam was...
Knowing the factory cam was not designed for performance use, we installed this XE262H hydraulic flat-tappet cam from Comp Cams. Certainly mild for a big-block, the XE262H offered a 0.513/0.520 lift split, a 218/224 duration split, and a 110-degree lobe separation angle.
Chances are your 460 will be equipped with standard cylinder heads, but there are variations of the standard 429/460 heads that are more desirable than others when it comes to modifications. Though they can be made to thump out pretty decent torque, the later ’88-up EFI 460s should be avoided in favor of the early carbureted variety. Within the carbureted contingent, the early (pre-’72) engine (both 429 and 460s) featured cylinder heads with smaller (74- to 77cc’s) combustion chambers versus 90 cc’s for the later heads. Not surprisingly, the pre-’72 engines offered additional performance even in stock form thanks to higher compression ratios (10.5:1 versus 8.5:1). Early 460s were rated at 365 hp (remember the 429 Super Cobra Jet was rated only 10 hp higher), while the power output of the ’72 460 plummeted to just 212 hp. Some of the power difference between the ’70 and ’72 engines can be attributed to the change from gross to net power ratings. Gross ratings were derived in optimized configuration on the engine dyno before accessories, while net ratings were given in as-delivered tune with accessories (still flywheel rated). Regardless, the early engines with high compression will make more power and everything that follows about the build up of the 460 applies to its little brother, the 429.
Installation of the new cam...
Installation of the new cam required removal of the water pump and front cover.
The base heads (like ours) that you’ll find on an early 429 or 460 will likely feature rail rockers and screw-in rocker studs, along with a 2.07-inch/1.64-inch valve package. This compares to the 2.42-inch/1.72-inch valves used in the Cobra and Super Cobra Jet heads, and slightly smaller 2.19/1.66 in the Police Interceptor heads. A common upgrade for these base heads is to install the Cobra Jet-size valves. When combined with a little porting, these base heads can perform impressively, with 650-700 hp possible on the right combination. It should be noted that the smaller combustion chambers on these early heads make them less sensitive to detonation. Some sources claim that static compression ratios as high as 11.0:1 can be run on pump gas, but this would likely depend on the cam and ignition timing. Run with cold water in a marine application, we can certainly see this as a possibility, but we’d recommend keeping the compression near 10.5:1 for pump gas. The downside to the rail rockers mentioned previously is that they aren’t suited to performance use with higher-lift cams, but since the early heads are equipped with screw-in studs, aluminum roller rockers (and attending guideplates) are an easy swap. Later heads featured positive-stop pedestals for non-adjustable rockers.
The factory timing chain was...
The factory timing chain was in decent shape, but make sure to check for slop in the chain. Factory timing chains run in ’73-later 460s retarded the cam as much as 8 degrees, so make sure to replace these with a timing chain setup that will allow you to install the cam straight up.
All of the base 429 and 460 engines will be topped by a cast-iron intake manifold. Our 4V engine featured an Autolite carburetor, but there were two-barrel versions as well. If you’re going to change the intake and install a mild hydraulic flat-tappet cam, as we did in Part 1 of this 460 buildup, then it matters not which engine you start with as both offered the same compression and cylinder heads. The difference in power rating between the 2V and 4V versions of the 429 was 40 hp. According to our data, the early 460 (ours came from a ’68 Lincoln) was offered only in 4V configuration. The engine had obviously been rebuilt some time in its life, as the bores measured 0.060-over, but there was no work done to the cylinder heads (the valvesprings looked new, but no evidence of any port work).
In Part 1 of Large and In Charge, we decided to subject the 460 to some mild performance mods, including a new carb and intake, roller rockers, mildly ported stock heads, and a small flat-tappet cam. We wanted to illustrate a low-buck approach to performance that would combine a low-cost hydraulic flat-tappet cam with porting to the stock head that can be done at home. Look over the captions to see how the 460 faired in Round 1 of its performance buildup. Check back with us next month as we crank up the heat on this 460 with a hotter cam, better heads, and a serious induction system. Is it possible to exceed 600 hp with the stock heads? We’ll let you know next month.

Out came the lifters and factory...

Out came the lifters and factory cam and in went the Comp flat-tappet cam. We made sure to liberally coat the cam with moly-based assembly lube and even ran a bottle of high-zinc break-in lubricant from Lucas Oil. Naturally we installed new lifters from Comp Cams to go with our XE262H camshaft.

Running the new cam with the...

Running the new cam with the stock heads required a valvespring upgrade. We installed the supplied 926-16 valvesprings and 740 retainers, but even this spring upgrade turned out to be insufficient with the XE262H cam profile. Many cam companies offer cam and spring packages designed to work together.

Run with the new Comp cam...

Run with the new Comp cam in place, the peak power numbers jumped to 403 hp at 5,000 rpm and an even 500 lb-ft of torque at a slightly higher 3,600 rpm. The mild XE262H cam improved the power production through the entire rev range, with no trade in low-speed power for the sizable jump at the top of the rev range.

Our final modification was...

Our final modification was to install a set of ported stock heads. Though the minimal porting could easily be duplicated at home, we had the gang at L&R Automotive perform a quick pocket port and valve job on the stock C8VE castings. Many Ford owners will take the standard head ports out to Cobra Jet size, but we refrained from going big on this mild application. The ports were simply fluffed up and the sharp edges removed, especially on the exhaust.

Most of the attention should...

Most of the attention should be paid to the exhaust port, as the intake already flowed fairly well.

Forget about port matching...

Forget about port matching the heads to a specific gasket and instead concentrate your efforts on the bowl and valve job. The bowl work was minimal, but we made sure to perform a three-angle valve job using the stock valves. The heads were also treated to a minimal surface cut to ensure proper sealing.

Off came the stock heads and...

Off came the stock heads and on went the ported stock heads from L&R. The heads were secured using stock head bolts and new head (and intake) gaskets from Fel Pro.

Admittedly, the freshly painted...

Admittedly, the freshly painted heads look somewhat out of place on the junkyard engine, but they offered decent power gains given the minimal work. The ported heads improved the power output from 403 hp and 500 lb-ft of torque to 437 hp and 507 lb-ft of torque. There’s plenty more power left in this 460, check back with us next month as we unleash the beast.

The power curve tells the...

The power curve tells the story, as we were successful in increasing the power output of the ’68 460 Ford by more than 110 hp. The only trade off associated with the modifications was the torque loss suffered below 3,000 rpm. This was a function of the factory intake manifold, as it was designed to enhance torque production very low in the rev range. Make sure to check hood clearance, as the Weiand dual-plane is more of a high-rise design than the factory manifold and may interfere with factory hoods. The gains were impressive given the mild cam specs and use of mildly ported stock heads. All told, we increased the peak power numbers from 349 hp and 492 lb-ft to 437 hp and 507 lb-ft of torque. Make sure to check back with us, as we intend to step these numbers up considerably in Part 2.