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Ford Mustang Overdrive Manual Transmission - How To Choose An Overdrive Manual Transmission
There Have Never Been More Choices For Classic And Late-Model Mustangs
It used to be that transmission selection for classic Mustangs was simple. If you wanted a manual shift, it boiled down to the close- or wide-ratio 3.03 three-speed, Borg-Warner's easy-shifting T-10 four-speed, or the rugged and dependable Ford Top Loader four-speed box in either close- or wide-ratio. These days, it's easy to get cross-eyed with the available overdrive selections. You have a choice of at least three five-speeds and two six-speeds, plus Gear Vendors' overdrive unit, if you aren't content with a four-speed. We're going to show you how to make the best decision for your application.
Make Mine Classic
If you like the whine of first gear in your vintage four-speed, you can keep that vintage sound with a Gear Vendors overdrive for Top Loader transmissions. With a #3D6111C Gear Vendors overdrive kit, you can spline this unit into your Top Loader and get all the benefits of a good, old-fashioned four-speed along with the efficiency of overdrive. There's also a Gear Vendors overdrive kit for the 3.03 three-speed transmissions as well.
Gear Vendors overdrive is now available for Borg-Warner T-10 cast-iron and aluminum four-speed transmissions. Just ask for the #3D0T10R overdrive kit for 31-spline output shaft or #3D0T10P for 28-spline. The only difference is the number of output shaft splines.
You will have to have a custom driveshaft made for the Gear Vendor overdrive, which is available from Mustangs Plus. Outside of the shaft, the rest of the package is a no-brainer and easy to install. Gear Vendors overdrive is electronically engaged, either manually or automatically. Manually, engagement happens with the touch of a button. With Gear Vendors overdrive, you can make your four-speed an eight-speed and manually shift like drag racing great Ronnie Sox or cruise automatically into overdrive smoothly at around 40 mph.
Ford Racing Performance Parts offers the World Class T-5, also known as the Upgraded Super-Duty T-5 five-speed (PN M-7003-Z), for classic and late-model Mustangs. Although not designed for the 4.6L or 5.4L Modular engines, the T-5 works with a huge range of Ford six-cylinder and V-8 engines. Believe it or not, you can bolt the T-5 to your 200ci six-cylinder if you have a '67-up engine with the larger bellhousing bolt pattern.
The T-5 is a rugged and dependable transmission that can take up to 350 horsepower and 310 ft-lbs of torque before you need to consider the heavier-duty Tremec TKO or 3550. In overdrive, you can expect 0.63:1, which drops engine rpm significantly. At 70 mph with 3.50:1 axle ratio, you can expect 2,000 rpm, depending upon tire size. Cruise all day and save a bunch of fuel with the World Class T-5.
Although it makes sense to buy a new World Class T-5, you have options out there if you're shopping for a used one. Introduced in the '83 Mustang at late mid-year, the T-5 has been available in a wide variety of applications since the early 1980s, including Camaro and Firebird. Those earlier T-5 transmissions had limited torque capacity, around 265 ft-lbs, which isn't saying much if you're running a healthy small-block. Yet this is what you can expect to find if you're canvassing the salvage yards because this transmission was available in the Mustang during '83-'90. When Tremec upgraded the T-5 to 310 ft-lbs of torque in 1990, it became known as the World Class T-5.
The Tremec TKO five-speed transmission from Ford Racing is a huge cut above the T-5 in terms of ruggedness and reliability because it is designed to take a lot of punishment. Two basic types are available - the TKO 500 can withstand 500 ft-lbs of torque where the TKO 600 will take up to 600 ft-lb. In either case, the TKO is a drop in replacement for the obsolete TR-3550. It is a bulletproof five-speed transmission designed for racing applications.
Being able to say you have a six-speed is like finally sitting at the grownup's table. But do you really need a six-speed transmission in your Mustang? The Tremec T-56 family of six-speed transmissions was developed for rocket ship cars like the Chevrolet Corvette, Dodge Viper, Aston Martin DB7, and the SVT Mustang Cobra.
When we were planning Project Reclaim, we were thinking about a TKO five-speed, and that's what we ordered from Ford Racing. But when The Restomod Shop was doing sheetmetal work on Reclaim, they modified the transmission tunnel for a T-56 just in case there was a change of heart later on in the project. There was. When we examined the tunnel, it was concluded Reclaim might be better off with a six-speed.
The T-56 is an open-road manual transmission, meaning you have two overdrive ranges that enable you to cruise at Boeing 747 speeds. In most types of driving, you won't get past Fourth or Fifth gear. The T-56 six-speed and that six-speed shifter ball make great attention getters for cool restomods. And if you want low rpm at cruise, sixth gear is the place to be.
Tremec World Class T-5* Features
- Short-throw shifter
- 310 ft-lb torque capacity
- Double moly Second and Third gear countershaft cluster gears
- Carbon-fiber 3-4 blocker rings
- Improved synchronizers and bearings
- 1.0625-inch diameter 10-spline input shaft (just like classic Top Loader)
- 28-spline output shaft
- 7-tooth speedometer drive gear
- Cobra-style heavy-duty pocket bearing
- Steel input bearing retainer
- Weight: 83 pounds
|Fourth Gear:||1.00:1 Straight Drive|
Why buy a new Tremec T-5 from Ford Racing? Because of what it will cost you in time and money to rebuild an existing one unless you're restoring a classic Fox-body Mustang. The beauty of a new World Class T-5 is convenience and reliability. Order one from Ford Racing or Summit Racing Equipment for under $1,400.
*For 289/302/351W/351C and '67-up 200/250ci sixes only
|Boneyard T-5 Facts|
If you're going to rebuild an older T-5 transmission, look to D&D Performance in Detroit for most of the parts you'll need for a complete rebuild. At press time, a complete T-5 rebuild kit is $189. Hard and soft parts are also available.
** Ford also offered a 0.63:1 overdrive ratio in 1983.
Tremec TKO Features
- Higher center distance from main shaft to countershaft, which allows for larger gear sizes and greater torque capacity.
- Rugged design with internal three-rail shift system that includes cast-iron shift forks.
- Close ratio units available (2.87:1 and 3.27:1) for racing.
- Tapered roller bearings at the input, output, and countershafts for reduced noise and operational smoothness.
- All gears and shafts made of ASTM 4615 steel that can take a lot of abuse.
- High-performance, short throw billet aluminum shifter that isolates road noise while giving you crisp shifts.
- Neutral safety switch and backup light sensor.
- Eight shifter locations available.
- Electronic and mechanical speedometer locations.
- Three input shafts available.
- Three unique crossmember locations.
- 26-spline Input Shaft
- 31-spline Output Shaft (calls for M-4841-A driveshaft yoke)
- Requires M-6392-R58 bellhousing for '79-'95 Mustang
- Requires M-5059-A crossmember for '82-'93 Mustang
- '79-'81 Crossmember requires modification
- M-7550-T302 101/2-inch clutch disc required
- One overdrive ratio available for TKO 500-0.68:1
- Two overdrive ratios available for TKO 600-0.64:1 and 0.82:1
- Weight: 130 lbs
Tremec T-56 Features
- Double overdrive provides extended overdrive range.
- 10-Spline Input Shaft
- 31-Spline Output Shaft
- Lightweight cast-aluminum case for reduced weight and increased strength.
- Tapered roller bearings to support main and countershafts for reduced noise and smooth operation.
- Needle bearings throughout for improved durability and reduced shift effort.
- Advanced synchronizer technology.
- Constant mesh synchronized reverse gear.
- Integral clutch adaptor with front cover end-loading design for increased driveline bending strength and greater adaptability.
- Multiple shifter locations.
- Torque capacities ranging from 330 to 550 ft/lb.
- Weight: 115-129 lbs
Give It The Boot
Unless you're using a California Pony Cars' classic Mustang shifter handle on your T-5, TKO, TR-3550, or T-56, you're going to need a late-model leather shifter boot to conceal your transmission's shifter. If you're running the classic-style shifter handle, you will probably run a classic-style rubber shifter boot. In any case, we like this leather shifter boot (M-7277-A) from Ford Racing. Once installed, it makes your classic or late-model Mustang's interior look crisp and ready for action. About $81, plus shipping and handling, will put this piece on your doorstep. It can be punched or drilled to match your classic Mustang's bolt hole pattern.