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67 Dynacorn Mustang - Phantom Of The Paint Booth

Our Dynacorn Fastback Makes Its Way To Color
From the February, 2009 issue of Mustang & Fords
By Wayne Cook
Photography by Wayne Cook
Body Preparing
While the primer and earlier... 
   
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Body Preparing
While the primer and earlier prep work was done in-house, the actual painting was handled at an off-site paint booth. Once the car was unloaded from the flatbed, it was rolled on casters into the spray booth. The plastic covering was removed, and the masking job continued with the dashboard top. The engine compartment was completely enclosed across the bottom as well.
Body Preparing 2
Here, you can see how much... 
   
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Body Preparing 2
Here, you can see how much of the interior was masked off. Other pieces of the car body such as the front fenders and hood were set on separate stands. Room in the booth was tight, and there had to be room for the painter to move around the car with unimpeded freedom.
Body Sanding
With all preparations completed,... 
   
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Body Sanding
With all preparations completed, the car was wiped down with cleaner. The painter also went over the body with a tack cloth before painting. Notice that the rear wheel houses are completely closed off from the painting process.
Body Paint
Here are the paint materials... 
   
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Body Paint
Here are the paint materials from House of Kolor. One container of each type is shown, but the actual volume of materials used was much greater. Several gallons of basecoat and clearcoat were applied to the car. The value of the materials was estimated to be around $4,000.
Body Painter
Modern paint, especially the... 
   
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Body Painter
Modern paint, especially the clearcoat, can be a dangerous substance, and a protective suit complete with respirator is required. Failure to use the correct protective equipment can cause skin problems as well as serious lung damage.
Body Paint 2
A deep-red pigment was added... 
   
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Body Paint 2
A deep-red pigment was added to the metallic mixture. All of the complex instructions that came with the paint were closely followed and measurements carefully made to be exact.
Body Painter 2
The painting process began... 
   
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Body Painter 2
The painting process began from the top down with the roof and the windshield frame. The doorjambs were carefully covered; then the painting of the broad areas began.
Body Painter 3
As the metallic basecoat was... 
   
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Body Painter 3
As the metallic basecoat was laid down, the unique bronze color became apparent. The cranberry hue threw us for a moment, but we knew not to judge the outcome prematurely.
Body Paint 3
Back on the paint bench, the... 
   
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Body Paint 3
Back on the paint bench, the color coat was prepared. Like the basecoat, it was mixed to exacting proportions; then individual cartridges of the paint were made up for the paint gun. Once inside the spray booth, the painter can reload his spray gun without a long delay.
Body Painter 4
Shooting through the glass... 
   
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Body Painter 4
Shooting through the glass of the spray booth door, we see the painter laying on the color in long, smooth sweeps of the gun. Here, the true color of the paint became more apparent.
Body Preparing 3
After the spray job was complete... 
   
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Body Preparing 3
After the spray job was complete and the booth ventilated, we had a chance to sneak into the booth and see the job. Everything looked perfect, as the job awaited the final clearcoat step.
Body Preparing 4
With the clearcoat applied,... 
   
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Body Preparing 4
With the clearcoat applied, the body was brought home to Autoworks. To help the paint harden, the body shell sat in the sun to bake for a few days.
Body Hood
A complete color sanding awaited... 
   
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Body Hood
A complete color sanding awaited the car, and here the hood received the treatment. The sanding was followed by the buffing wheel and ever-decreasing grits of rubbing compound.
Body Phantom
The few custom touches to... 
   
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Body Phantom
The few custom touches to the mostly stock body have already begun. A painted black rocker stripe will adorn the car, and the "Phantom" project logo was airbrushed on the lower front fenders.
Body Computer
On the computer, subtle running-horse... 
   
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Body Computer
On the computer, subtle running-horse graphic designs were experimented with before settling on one design.
Body Logo
The entire hood was masked... 
   
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Body Logo
The entire hood was masked off before the air-brushing process began. The design was transferred to carefully cut paper that was positioned on the hood. Segments of the design were carefully removed at the desired time with an X-acto blade. With the paint applied very lightly for a super-subtle effect, the running-horse graphic was complete. We weren't able to see the finished graphic with the masking paper removed due to drying time and our schedule. We'll be looking for it, as well as the awesome paint job on the finished car, in our next visit to Autoworks as we tackle the drivetrain installation.

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