Bob Fria
March 24, 2014
Photos By: Ford Archives

Pilot plant vehicle chassis, referred to as "pilot cars," were hand assembled from the first preliminary metal stampings at the Allen Park facility just outside Dearborn. As the first prototype cars were assembled, it was the first time that the engineers' designs were manufactured as actual metal stampings to create production-type vehicles. Those stampings were assembled, by hand, into a pilot chassis. This was where it became apparent whether the parts would actually fit and work in concert as desired. No first-design effort of the 1960s was ever perfect the first time and the Mustang was no exception.

After a chassis was assembled, meetings were held in a room adjacent to the assembled vehicle. There, engineers and designers critiqued their own specific parts and made recommendations for changes that would be required to make their part completely functional and harmonious with the overall design. If a part required modification, the appropriate design changes were made and a new replacement part was constructed and installed on the chassis to test fit and performance. Many changes were made to most of the parts.

Allen Park pilot cars are documented as being assembled from September 1963 through February 1964. These cars were hand built, with a pre-production run of approximately 180-200 "try-out," or special use, cars made initially for Ford in-house use. Some of these vehicles were built at the Allen Park facility. The majority were assembled at the Dearborn Assembly Plant in the pre-production run of vehicles starting February 10. Once the Allen Park chassis were assembled, those vehicles were either completed in full running gear, paint, and trim, or were left at some unfinished level of assembly depending on the intended purpose for that particular chassis. Some of the Allen Park cars were used for road testing, including suspension checks and unibody durability. Others were used for crash tests. Still others were used for drivetrain and performance tests or simply as study and assembly samples.

By early 1964, “Mustang” had been chosen as the name for Ford’s new sporty compact, although the emblem design was apparently still up in the air.

A number of these Mustangs included custom leaded seams at the door jambs and trunk perimeters, a process known as "Show Car Preparation" for cars designated for Ford special use, such as initial display cars, advertising photography, etc.

Many of these chassis initially had no VIN identification numbers so Ford would not have to pay an excise tax on a newly created vehicle. Others had Allen Park Pilot Plant identification numbers designated by the letter "S" in the VIN number.

After life at Allen Park, there were a number of pilot vehicles which hadn't been destroyed in testing. With a shortage of parts for the initial production run, these chassis were loaded on trucks and delivered to the main Dearborn Assembly Plant building where they were placed in temporary storage on the second floor in what was known as the Body Pool, where they would remain until needed on the main assembly line. Those Mustangs first produced on the assembly line are recognized as pre-production cars.

All of the pre-production Mustangs were produced up until March 5, 1964. The assembly line was switched on the March 7-8 weekend from pre-production to production status, and the first production Mustangs started rolling off the line on March 10. All of these Mustangs were built on the same assembly line as the larger Fairlane models.

Ford sent this 8x10 photo of Lee Iacocca, Don Frey, and the ’65 Mustang to Ford dealers during the April 17, 1964, introduction promotions. The “417 by 4-17” was a goal: sell 417,000 Mustangs by April 17, 1965. Ford dealers made it happen.

Mustangs built between March 10 and April 17 were strategically shipped to Ford dealers, both nationally and internationally, to be available for the new model introduction ceremonies. It is believed that the first domestic retail sale was a '65 convertible documented as sold in Chicago on April 15, two days before the official April 17 introduction day. The buyer, Gail Brown (now Gail Wise), still owns her convertible today.

The first VIN numbered pre-production Mustang, a Wimbledon White convertible, resides today in The Henry Ford Museum in Dearborn. The first VIN numbered hardtop, 100002, is owned privately in California. Other pre-production Mustangs have surfaced over the years, including the privately owned 100004 that was used on the Magic Skyway at the New York World's Fair, as have a few of the earliest production line cars. Most of the early cars are presently unaccounted for and have dropped into obscurity over the past 50 years.

Over the past 50 years, more than nine million Mustangs have rolled off Ford assembly lines and enjoy a unique recognition as an American icon, with five decades of continuous uninterrupted production. The new '15 Mustang has just been revealed and Ford's icon will continue on into the annals of automotive history as one of the most successful automobiles to come from a Detroit auto builder.

A national Mustang 50th Birthday Celebration will be held in Las Vegas and Charlotte on April 16-20, incorporating the exact Mustang anniversary date of April 17, exactly 50 years to the day of the first public introduction. Visit www.mustang50thbirthdaycelebration.com for details.

Editor's note: Bob Fria is the author of Mustang Genesis, available from Amazon or by contacting the publisher: McFarland and Co., Box 611, Jefferson, NC 336/246-4460).


The Fairlane Committee

Lee Iacocca had recently moved into his General Manager office at Ford World Headquarters when this photo was taken. (Photo courtesy Wayne State University).

Lee Iacocca: Ford Division General Manager who convened the group and provided guidance to reach goals for the project that would become the Mustang.
Don Frey: A PhD engineer who served as Iacocca's Project Planning Manager. He would later become the Mustang Project Manager.
Harold (Hal) Sperlich: Don Frey's Special Projects Manager.
Frank "Zimmie" Zimmerman: Represented Ford Division marketing, chosen because of his creative mind.
Walter Murphy: Ford public relations manager, credited with creating the first advertising campaign for the Mustang.
Sid Olson: Represented Ford's contract advertising firm, J. Walter Thompson. He was instrumental in writing brilliant advertising copy for the initial Mustang advertising campaign.
Robert Eggert: Ford Market Research Manager to provide economic research to validate the project.
Chase Morsey: Ford Car Marketing Manager to head market research, which identified the new car buying demographic group known as baby-boomers.
Jacque Passino: Ford's racing director. He guided the committee in high-performance and the latest racing concepts of interest during the concept development.
John Bowers: Ford Advertising Manager who coordinated the new Mustang advertising program with ad agency J. Walter Thompson.